Rotor ni iki kuri pompe?

Rotor ni iki kuri pompe?

Ufite uruhare runini mukuzamura imikorere ya pompe mugihe uhisemo iburyopompe rotor. Muguhitamo neza, urashobora kubigeraho3.87%kandi wishimire igihe kirekire. Ubushakashatsi buherutse gukorwa bwerekana ko rotor nziza ishobora no kongera pompe ya 25%, bigatera intambwe nyayo.

Ibyingenzi

  • Guhitamo pompe iburyo bwa rotor nuburyo bwo gushushanya byongera imikorere, gutembera, hamwe na pompe ubuzima bwawe bwose mubikorwa bitandukanye.
  • Guhitamo ibikoresho bikwiye hamwe no gutera imbere bitezimbere rotor iramba, igabanya kubungabunga, kandi ikiza ibiciro.
  • Kugenzura buri gihe no guhitamo rotor yubwenge bifasha kwirinda gusenyuka, kugabanya gukoresha ingufu, no gukora neza pompe.

Uburyo Pomp Rotors ikora muburyo butandukanye bwa pompe

Uburyo Pomp Rotors ikora muburyo butandukanye bwa pompe

Amashanyarazi ya Centrifugal

Urashobora gufungura imbaraga nyazo zo gutembera hamwe na centrifugalpompe. Izi rotor, bakunze kwita impellers, zizunguruka vuba kugirango zireme imbaraga zikomeye zisunika amazi hanze yikigo. Iki gikorwa gihindura ingufu za mashini ziva muri moteri zikagira ingufu za kinetic, amazi yimuka cyangwa andi mazi anyuze muri pompe no muri sisitemu.

Iyo uhisemo pompe ya centrifugal, winjira mubikorwa byinshi byinganda kwisi. Mubyukuri, pompe ya centrifugal yari ifite niniUmugabane wa 65%y'isoko rya pompe yinganda mumwaka wa 2021.Urabibona ahantu hose - kuva inganda zitunganya amazi kugeza muruganda rwa chimique - kuko zikoresha ibintu byinshi byamazi nibipimo bitemba.

Inama:Guhitamo igishushanyo mbonera gishobora kuzamura pompe yawe neza kandi yizewe.

Imikorere iratandukanye ukurikije amazi na geometrie ya pompe. Kurugero, ubushakashatsi bwerekana ko pompe zimwe za centrifugal zigera a3.3% hejuru yumutwehamwe nibisubizo bimwe ugereranije namazi. Ariko, kugabanya umuvuduko wa rotor biganisha ku kugabanuka kugaragara mubikorwa. Ibigereranyo bitari bike byemeza ibyo byavumbuwe, byerekana ko pompe ya axial-flux ishobora kugera kumikorere nkuko biri86.3%, mugihe ibindi bishushanyo bishobora kugwa munsi ya 80%. Itandukaniro rifite akamaro mugihe ushaka kugwiza umusaruro no kugabanya gukoresha ingufu.

Hano reba byihuse kuri centrifugal pump rotor ibisobanuro:

Ibisobanuro / Parameter Ibisobanuro / Agaciro
Kuringaniza Ihangane U = 4W / N (U muri oz-in, W = gutwara ikinyamakuru gihamye uburemere, N = umuvuduko wa serivisi)
Icyiciro cya ISO Hafi ya 0.7 (ISO 1940-1)
API 610 Ibisabwa Kuringaniza imbaraga kuri ISO 1940-1 Icyiciro cya 2.5 cyangwa cyiza
Akamaro ko Kuringaniza Kugabanya kunyeganyega, byongera ubuzima, kandi bigabanya igihe

Urashobora kubona ko kuringaniza no guhitamo neza bigufasha kugera kubikorwa byoroshye no kuramba kwa serivisi. Iyo ushora muburyo bwiza bwa centrifugal pump rotor, uba wishyiriyeho gutsinda mubisabwa byose.

Amashanyarazi meza yo kuvoma

Urashobora kwizigira kumashanyarazi ya pompe yimuka mugihe ukeneye gutembera neza, kwizewe-kabone niyo yaba afite amazi menshi. Izi rotor zifata amazi ateganijwe kandi zikanyura muri pompe hamwe na buri kuzunguruka. Igishushanyo kiraguha kugenzura neza imigendekere, bigatuma pompe nziza mubikorwa byinganda nkibiryo, imiti, na peteroli na gaze.

Ufite ibishushanyo byinshi bya rotor yo guhitamo, buri kimwe gifite imbaraga zidasanzwe:

Ubwoko bwa pompe Ibishushanyo mbonera bya Rotor Ubushishozi bukora bushingiye ku gishushanyo mbonera no gusaba
Piston izenguruka Rotor ntabwo ikora cyangwa inshundura; Ikidodo cyakozwe hagati ya stators na rotor Ubushobozi buhebuje kuri viscosity nkeya; bihenze cyane
Lobe Imashini hafi-ihuza; Ibikoresho byinshi Nibyiza kubicuruzwa byimbitse; bidakorwa neza mubucucike buke
Impanga Ibizunguruka bibiri byimura ibicuruzwa mu buryo bumwe; impanuka nke Gukoresha neza, kwambara gake, igiciro kinini

Ibizamini bya laboratoire byerekana ko pompe ya piston izenguruka irabagirana hamwe n’amazi make-yuzuye, mu gihe ibishushanyo bya lobe na twin-screw bihebuje hamwe nibikoresho binini. Urashobora kubona ayo pompe akora mubikorwa byinshi, kuva kwimura shokora mu ruganda rwa bombo kugeza gukora amavuta ya peteroli mu ruganda.

Ubushakashatsi bwakorewe kuri pompe ya piston itwarwa n umuyaga bugaragaza ko kongeramo ingufu zishobora kugabanya umuvuduko ukabije kugeza68%. Ibi bivuze imikorere yoroshye no kwambara bike kubikoresho byawe. Iyo uhisemo icyerekezo cyiza cyo kwimura rotor, wunguka kugenzura, gukora neza, namahoro yo mumutima.

Amajyambere ya Cavity Pomp Rotors

Urashobora kugera kubisubizo bitangaje hamwe na rotor ya cavity igenda itera imbere cyane cyane mugihe uhuye nibibazo bitemba cyangwa ukeneye ubwitonzi, buhoraho. Izi rotor zifite imiterere yihariye yimuka itwara amazi binyuze murukurikirane ruto, rufunze. Igishushanyo gikora ibintu byose uhereye kumazi yanduye kugeza kubyimbye byoroshye.

Icyitonderwa:Amajyambere ya cavity pompe nigikorwa cyawe cyo gukemura kubisabwa aho andi pompe arwanira.

Udushya twa vuba twakoze rotor kurushaho. Kurugero, igishushanyo cya Vogelsang HiCone igufasha guhindura imyanya ya rotor, kugarura compression yumwimerere no kwagura igihe cya rotor na stator kugeza kuriinshuro enye. Urashobora kugira ibyo uhindura intoki cyangwa mu buryo bwikora, ukomeza pompe yawe ikora nkibishya no kugabanya igihe.

Dore uburyo iterambere ryiterambere rya cavity pump rotor itezimbere imikorere:

Umubare Wamakuru Ibisobanuro / Ibisubizo
Umuvuduko wo gusohoka Ibishushanyo bishya bigerwahoigitutu cyo hejurukuruta icyitegererezo gisanzwe.
Umuvuduko wo Kumeneka Igishushanyo mbonera cyerekana neza gusohoka, kuzamura imikorere.
Inzira yo kwikuramo imbere Kwiyunvikana bidasanzwe byongera umuvuduko wo gusohora kandi byongera umuvuduko wamazi.

Wungukirwa no gukoresha ingufu nke, intera ndende ya serivisi, no kugabanya amafaranga yo kubungabunga. Muguhitamo cavity pump igenda itera imbere, uha imbaraga sisitemu yawe kugirango ikore imirimo itoroshye ufite ikizere kandi neza.

Pomp Rotor Set: Ibikoresho, Igishushanyo, no Guhitamo

Pomp Rotor Set: Ibikoresho, Igishushanyo, no Guhitamo

Ibikoresho bisanzwe bya Rotor

Urashobora gufungura urwego rushya rwimikorere uhitamo ibikoresho bikwiye bya pompe ya rotor. Buri kintu kizana imbaraga zidasanzwe, kandi guhitamo kwawe gushiraho pompe kuramba, gukora neza, nigiciro. Ku mazi meza, ukunze kubonarotor ikozwe mubyuma, aluminium, umuringa, ibyuma bidafite ingese, cyangwa polymer. Niba ukoresha amazi mabi, polymers ntishobora kuba amahitamo meza. Iyo wimuye amazi hamwe nibikomeye, aluminium ntabwo iba ikwiye. Kubwamazi ashyushye, icyuma, umuringa, nicyuma kirabagirana. Mu mazi yo mu nyanja, ibyuma bikozwe mu muringa cyangwa bidafite ingese, mu gihe ibyuma biba bigufi. Amapompo y'ibidendezi n'ibizunguruka akenera ibyuma bya polymer kugirango arwanye ingaruka mbi za chlorine.

Ibikoresho bigezweho nkaibivangebahindura umukino. Urashobora noneho guhuza ibyuma na polymers kugirango uzamure kandi ugabanye guterana amagambo. Ibirindiro bikingira nka tungsten karbide, bikoreshwa mugutera imiti yumuriro cyangwa imyuka ya chimique, bituma rotor ya pompe yawe ikomera kugirango irinde kwangirika no kwangirika. Ibi bishya bigufasha gukoresha pompe igihe kirekire, ndetse no mubidukikije bikaze.

Inama:Guhitamo ibintu neza birashobora kongera ubuzima bwa pompe no kugabanya amafaranga yo kubungabunga.

Ubushakashatsi bwibarurishamibare bwerekanaE-ibirahuri bya fibre nubukungu kandi bukoreshwa cyanein rotor. Fibre ya karubone iguha imbaraga no gukomera, cyane cyane iyo umunaniro uhangayikishije, ariko bigura byinshi kandi bishobora kwangirika. Fibre ya Aramide itanga ubukana bukomeye ningaruka zo guhangana ningaruka, nubwo zifite intege nke zo kwikuramo. Ibikoresho bya Hybrid bigufasha kuringaniza ikiguzi, imbaraga, nigihe kirekire. Amakuru yumunaniro yerekana ko hakenewe ubuhanga buhanitse bwo gukora no kugerageza igihe kirekire kugirango pompe ya rotor ya pompe igume yizewe.

Urashobora kubona itandukaniro muriimikorere yibikoresho mumeza ikurikira:

Kode y'ibikoresho Ubucucike (g / cm³) Imbaraga za Tensile (MPa) Gukomera (HRB)
FN-0208-30 6.70 310 63
FL-4205-45 7.10 460 70
FC-0208-50 6.70 410 73
FD-0205-50 6.95 540 76
FD-0208-55 6.90 540 83
FD-0405-60 7.05 710 85

Urashobora kandi kugereranya iyi mitungo muburyo bugaragara:

Imbonerahamwe yumurongo ugereranya ubucucike bwibintu, imbaraga zingana, nubukomere

Ibizamini biramba biheruka kuri rotite ya rotite yerekana koguhitamo ibikoresho bigira ingaruka kumwanya wa pompe rotor yamara. Kurugero, ubwoko bumwe bwa rotite ya rotite yatakaje 36.9% gusa yibikoresho byayo nyuma yinzinguzingo zirenga 1100 kandi ikomeza gukora, mugihe izindi zatsinzwe vuba. Ibi birerekana ko icyemezo cyawe gifatika kigira ingaruka kuburyo butaziguye.

Ibishushanyo mbonera bya Rotor

Urashobora kugera kubikorwa byiza no kwizerwa wibanda kubishushanyo mbonera bya pompe ya rotor. Ubwubatsi bugezweho buzana ubuvuzi bugezweho nkagutera ubushyuhe bwa spray hamwe nubumara bwa chimique. Ubu buryo bugabanya guterana no kwambara, bigatuma rotor yawe imara igihe kirekire kandi ikora neza.

Wungukirwa no gusiga neza-amavuta hamwe ninyongera zidasanzwe. Ibi bikomeza kwimuka ibice bitandukanye, guterana hasi, no kwagura ubuzima bwa pompe rotor yashizeho. Ibikoresho byo kubara nka Analyse Element Isesengura (FEA) na Computational Fluid Dynamics (CFD) bigufasha guhitamo rotor geometrie n'inzira zitemba. Ibi bivuze imbaraga nke zapfushije ubusa kandi amazi menshi yimuka hamwe no kuzunguruka.

  • Kwihanganira gukora cyane bigabanya gusubira inyuma no kumeneka, bizamura imikorere.
  • Sisitemu yo guhuza Laser yemeza ko igiti cyawe kizunguruka neza, birinda guhangayika no gutsindwa hakiri kare.
  • Ibishushanyo bya rotor na chambre birema neza, bigenda neza, nibyiza kumazi yoroheje cyangwa yuzuye.
  • Ibyuma-nyabyo hamwe no kwiga imashini byerekana ibikenewe kubungabunga, kugabanya igihe no kuzigama amafaranga.

Icyitonderwa:Imikorere yumuvuduko muke muri pompe ya rotor irashobora kugukiza kugeza 30% byingufu kandi ikongerera ibikoresho ubuzima 20-25%.

Udushya twa rotor geometrie nayo itanga iterambere ryapimwe. Kurugero,gutezimbere icyuma no gukomeraGutezimbere neza. Guhindura hub-to-tip ratios na blade inguni bigabanya amakosa kandi bigakomeza imikorere ihamye. Gukoresha algorithms ya genetike kugirango utunganyirize imiterere ya moteri byagabanije ikosa ritari umurongo igice kandi bigabanya umuvuduko ntarengwa wapimye. Ibishushanyo mbonera bigufasha kubona byinshi muri pompe ya rotor.

Kwigana no kugerageza prototype byemeza inyungu. Kurugero, impanga-rotor igishushanyo yageze acoefficient hejuru ya 0.44no kunoza imikorere yo guhindura ingufu 9% kurenza ibishushanyo bisanzwe. Ibisubizo byerekana ko guhitamo ibishushanyo mbonera biganisha ku nyungu-nyayo.

Guhitamo iburyo bwa pompe ya rotor

Ufite imbaraga zo guhindura imikorere ya sisitemu uhitamo iburyo bwa pomp rotor. Tangira usuzuma imikorere nogukoresha ingufu. Ibicuruzwa bikora neza birashobora kugabanya ibikorwa byawe nibikorwa by ibidukikije. Kurugero, moteri ya magneti ihoraho pompe rotor igerakugera kuri 94%—Ijanisha rya 10-12 hejuru ya moteri isanzwe. Ibi birashobora kugukiza kugera kuri 21% mugukoresha ingufu no kugabanya imyuka ya CO2 yumwaka kuri toni zirenga 32 mubisabwa bimwe.

Mugihe uhisemo pompe rotor yashizeho, reba ibi bipimo byingenzi:

  • Gukora neza no kuzigama ingufu
  • Kugenzura imiyoboro ihindagurika kugirango ihindure ibisabwa
  • Kuramba no kwambara birwanya ubuzima
  • Urusaku ruto kumwanya utekanye, woroshye
  • Igishushanyo mbonera no kwishyiriraho byoroshye

Ugomba kandikoresha pompe yawe hejuru ya 60% yuburyo bwiza bwo gukora neza (BEP)kwirinda kunyeganyega no guhungabana. Komeza rotor deflection kugirango urinde kashe kandi wirinde kwangirika. Pompe ikomeye hamwe na baseplate ibyubaka bigabanya kudahuza hamwe no guhangayika. Reba ingaruka zingirakamaro nka resonance, cyane hamwe na pompe yihuta. Buri gihe ugenzure imyambarire, nkuko byongerewe ibicuruzwa bishobora kugabanya imikorere. Imyitozo myiza yo kwishyiriraho-urufatiro rukomeye, guhuza neza, hamwe nimbaraga ntoya - ifasha rotor ya pompe yawe gukora neza.

Guhumeka:Ihitamo ryubwenge ryose uhitamo muguhitamo no kubungabunga pompe ya rotor ya pompe ikuzanira hafi yimikorere yimikorere nitsinzi irambye.

Inyigo zerekana agaciro k'ishoramari ryawe. Mu bucukuzi bw'amabuye y'agaciro, guhinduranya pompe rotor ikora neza yazigamye ingufu zingana na 42.000 kWh buri mwaka kandi yishyuye ubwayo mugihe kitarenze imyaka ibiri. Muri sisitemu ya komini, ibyo kuzamura byahwanye no kuzigama ingufu zo gusimbuza amatara arenga 300 yaka na LED. Urashobora kugera kubisubizo bisa wibanda kuri rot ya iburyo ya pompe yashizweho kubyo ukeneye.


Utwara pompe intsinzi uhitamo rotor iburyo kandi ukayigumana muburyo bwo hejuru.

  • Igenzura risanzwe hamwe namakuru yubwenge agufasha kubona ibibazo hakiri kare kandi wirinde gusenyuka bihenze.
  • Witondeguhitamo rotorbizamura imikorere kandi bizigama amafaranga mugihe.
  1. Inyungu nto mubikorwaBirashobora kuganisha ku kuzigama kwinshi nigihe gito.

Ibibazo

Bigenda bite iyo wirengagije kubungabunga rotor?

Urashobora guhura na pompe kunanirwa no gusana bihenze. Kugenzura buri gihe bituma sisitemu yawe ikomera kandi yizewe. Komeza gukora kandi urebe pompe yawe itera imbere.

Nigute ushobora kumenya igihe cyo gusimbuza rotor ya pompe?

Urabona urusaku rudasanzwe, gutemba hasi, cyangwa gutemba. Izere imitekerereze yawe. Igikorwa cyihuse kigufasha kwirinda ibibazo binini kandi bigatuma pompe yawe ikora neza.

Urashobora kuzamura pompe rotor kugirango ikore neza?

Rwose! Urashobora guhitamo ibikoresho bigezweho cyangwa ibishushanyo bishya. Kuzamura byongera imikorere kandi byongerera ubuzima pompe. Iterambere ryose rirakwegera kubitsinzi.


Sara zhou

内容创作者
Ibicuruzwa nyamukuru ni urutonde rwuzuye rwa kashe ya mashini, harimo kashe ya karitsiye, kashe ya rubber, kashe ya kashe hamwe na O-impeta, ikwiranye nakazi keza.

Igihe cyo kohereza: Jul-09-2025